產(chǎn)品特性

Product features

● 利用工廠壓縮空氣驅(qū)動(dòng)增壓泵浦，輸出油壓力，作為油缸之動(dòng)力源，流量大于一般油壓增壓器，可連續(xù)式增壓，作動(dòng)缸無增壓行程之限制。

Using compressed air from the factory to drive the booster pump, the output oil pressure is used as the power source for the oil cylinder. The flow rate is greater than that of a typical hydraulic booster, and it can be continuously pressurized. The actuator cylinder has no limit on the boosting stroke.

● 以空氣調(diào)壓閥調(diào)整輸出油壓壓力，達(dá)到增壓倍數(shù)即停止驅(qū)動(dòng)，油壓下降時(shí)、泵浦將會(huì)自動(dòng)補(bǔ)償，特別適用于小流量液壓夾具工裝或其它長(zhǎng)時(shí)間油壓夾持機(jī)構(gòu)。即節(jié)省能源，不產(chǎn)生油溫、經(jīng)濟(jì)方便。

Adjust the output oil pressure with an air pressure regulating valve, and stop driving when the pressure increases. When the oil pressure drops, the pump will automatically compensate. This is especially suitable for small flow hydraulic fixtures or other long-term hydraulic clamping mechanisms. It saves energy, does not generate oil temperature, and is economically convenient.

● 采用進(jìn)口高性能氣動(dòng)換向閥，保證氣動(dòng)泵長(zhǎng)效壽命、穩(wěn)定工作。

We use imported high-performance pneumatic directional valves to ensure the long-term service life and stable operation of the pneumatic pump.

● 采用嘉剛定制化專用氣動(dòng)泵密封組件，配合公司多年氣油壓缸工藝，保證氣缸長(zhǎng)久工作不漏氣、穩(wěn)定運(yùn)行。

Adopting Jiagang customized specialized pneumatic pump sealing components, combined with the company's many years of advanced technology in pneumatic and hydraulic cylinders, to ensure that the cylinders work for a long time without air leakage and stable operation.

● 高壓油輸側(cè)采用日本NOK密封件，保證輸出壓力穩(wěn)定可靠。

The high-pressure oil transmission side adopts Japanese NOK seals to ensure stable and reliable output pressure.

產(chǎn)品優(yōu)勢(shì)介紹

Introduction to product advantages

1、占地面積小

1. Small footprint

常規(guī)7MPa、16L/min液壓泵站油箱容積一般大部分為60升或40升、少部分小可做到20升。采用氣動(dòng)增壓泵油箱容積小可以做到5升。

The volume of the oil tank in a conventional 7MPa, 16L/min hydraulic pump station is generally 60 liters or 40 liters, and a small portion can reach up to 20 liters. The use of a pneumatic booster pump can achieve a small oil tank volume of up to 5 liters.

2、維護(hù)成本低

2. Low maintenance costs

液壓油一般為一年需更換一次，假設(shè)以40升常規(guī)泵站相比較每臺(tái)泵站一年節(jié)省35升液壓油，市售每升液壓油14元，每臺(tái)機(jī)每年節(jié)省35x15=490元。

Hydraulic oil generally needs to be replaced once a year. Assuming that compared to a 40 liter conventional pump station, each pump station saves 35 liters of hydraulic oil per year. The commercially available hydraulic oil costs 14 yuan per liter, and each machine saves 35x15=490 yuan per year.

3、節(jié)省能源

3. Energy saving

● 舉例假設(shè)一個(gè)產(chǎn)品加工周期，油缸夾緊時(shí)間5秒、加工時(shí)間60秒，上料時(shí)間15秒。機(jī)床每天工作16小時(shí)。扣除上料及加工時(shí)間，氣動(dòng)泵每天耗氣合計(jì)用時(shí)1小時(shí)

For example, suppose a product processing cycle, with a clamping time of 5 seconds for the oil cylinder, a processing time of 60 seconds, and a loading time of 15 seconds. The machine tool works 16 hours a day. After deducting the loading and processing time, the total daily gas consumption of the pneumatic pump is 1 hour

以16倍氣動(dòng)泵為例，連續(xù)工作每小時(shí)耗氣量約3.36立方。（一臺(tái)22kw的空壓機(jī)一般就是3-3.5m?/min的排氣量）。空壓機(jī)工作一分鐘可滿足氣動(dòng)泵用氣量，由此可見氣動(dòng)泵每天耗氣用電量小于1元。

Taking a 16 times pneumatic pump as an example, the continuous operation consumes approximately 3.36 cubic meters of air per hour. A 22kw air compressor usually has a displacement of 3-3.5m/min. One minute of operation of the air compressor can meet the daily gas consumption of the pneumatic pump, indicating that the daily gas and electricity consumption of the pneumatic pump is less than 1 yuan.

● 常規(guī)7MPa、16L/min液壓電動(dòng)泵站、假設(shè)按1.5KW電機(jī)計(jì)算，每天工作16小時(shí)，每天耗電量為24度電。

A conventional 7MPa, 16L/min hydraulic electric pump station, assuming a 1.5KW motor calculation, operates for 16 hours per day and consumes 24 kWh of electricity per day.

● 由此可見改用氣動(dòng)增壓泵站每臺(tái)機(jī)每天可節(jié)省23度電，工業(yè)用電每度1元計(jì)算。每月按30天計(jì)算，每臺(tái)機(jī)每月可節(jié)省690元電費(fèi)。

From this, it can be seen that switching to a pneumatic booster pump station can save 23 kilowatt hours of electricity per day, with industrial electricity calculated at 1 yuan per kilowatt hour. Calculated on a monthly basis of 30 days, each machine can save 690 yuan in electricity bills per month.

4、低溫升

4. Low temperature rise

氣動(dòng)泵站在油缸夾緊工件后自動(dòng)保持壓力恒定，無溢流損失，因此系統(tǒng)無溫升。由于液壓系統(tǒng)低溫升、油缸密封件壽命大幅提高、液壓油更換周期也可延長(zhǎng)

The pneumatic pump station automatically maintains a constant pressure after clamping the workpiece in the oil cylinder, without any overflow loss, so the system has no temperature rise. Due to the low temperature rise of the hydraulic system, the service life of cylinder seals has been significantly improved, and the hydraulic oil replacement cycle can also be extended

5、與機(jī)床連機(jī)方便

5. Convenient connection with machine tools

無需與機(jī)床連接任何電源，即可與機(jī)床夾具輸出高壓液壓油。泵站采用手動(dòng)液壓換向閥，或氣控式液壓換向閥。

No power supply needs to be connected to the machine tool to output high-pressure hydraulic oil to the machine tool fixture. The pump station adopts manual hydraulic directional valves or pneumatic hydraulic directional valves.

6、與同類產(chǎn)品相比噪間更低

6. Lower noise margin compared to similar products

與其他主流日資同類產(chǎn)品相比我公司產(chǎn)品工作噪音只有75分貝。例如 某 P牌氣動(dòng)泵工作噪音78分貝，某K牌氣動(dòng)泵工作噪音82~85分貝。

Compared with similar products from other mainstream Japanese brands, the working noise of our company's products is only 75 decibels. For example, the working noise of a certain P brand pneumatic pump is 78 decibels, and the working noise of a certain K brand pneumatic pump is 82-85 decibels.

7、注意事項(xiàng)

7. Precautions

與常規(guī)電動(dòng)液壓站相比油泵輸出流量較小。

Compared with conventional electric hydraulic stations, the output flow of the oil pump is smaller.

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This article is a friendly contribution from the gas booster pump. For more related knowledge, please click: http://www.dtgl.com.cn Sincere attitude. We will provide you with comprehensive services. We will gradually contribute more relevant knowledge to everyone. Stay tuned